Elimination of Waste: Waste is defined as anything
that consumes material or labor and that does not add value to the
final end customer.
Equipment Reliability: Equipment that runs when
production requires it to run
Process Capability: Processes which always make good
parts.
Continuous Flow:
- Material flows one part at a time vs. mass production
using big batches.
- Less inventory required throughout the production
process, raw material, WIP, and finished goods.
- Reduces defects
- Reduces lead time. Speeds up order to delivery time.
Process Capability speeds up order to delivery.
Error Proofing: Ways to prevent the product from
being built incorrectly.
Stop the Line Quality System: The production line is
stopped when bad quality is being produced.
Kanban System: Kanban is a pull material system. The
material is pulled through the production process by customer demand.
Kanban uses cards to move material along the value stream.
Standard Work: Standard Work is a system of
organizing work steps and documenting them. The team leader prepares
the Standard Work.
Visual Management: When a plant utilizes Visual
Management fully, a new employee can understand how to do his job from
the visual information in the plant.
In Station Process Control: Each workstation has the
information and equipment for the worker to inspect and produce good
quality parts.
Level Production: Production is leveled to customer
demand.
Takt Time: Production is paced to customer demand.
Takt Time = Time available to produce a product divided by the number
of parts that the customer wants to buy.
Quick Changeover: A system to change over from one
product to another quickly.